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I wanted to build a cajon and found a lack of material online to support that endeavor, so I have put together this article. Comments/corrections welcome (see form below). This is a great project for musical people that are interested in instrument design but aren't quite ready to jump into something like a guitar.
It is properly spelled "cajón", but in case search engines don't pick up the word correctly, "cajon" is used here. The plural is "cajones", which is distinct from the better-known "cojones".
You can watch this cajon in action in the video below -- "Give You a Word" from the album g-g-g-ghosts?. (The cajon is featured especially during the instrumental part starting at 4:35 and lasting to the end, but you can't seek ahead until the video is loaded.) I believe that the cajon in the video did not have the newer/better snare system described later in this article, but it still sounds OK. (Laptop users: use headphones or you won't hear the kick sound...)
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See the cajon links section for many other resources that may be useful to you.