How To Build a Cajon - Snares PDF Print E-mail
Written by Casey   
Friday, August 14 2009 14:43
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I don't recommend the snare setup depicted here. Read on for more info.

Ah, the snares. Perhaps the strings weren't thick enough (classical guitar "A" strings), perhaps they shouldn't have been so far up in the corners (longer strings = more mass), perhaps my notion of the "snare" sound is different from typical cajonares, perhaps my tapa is warped; but the snares seemed ineffectual, even after considerable tweaking. Here, anyway, is how they are set up. The image on the left shows the tapa before screwing and the various pilot holes in the tapa and the internal frame. The red lines show where the tapa screws will hold it (there are only three along the top of the tapa, the middle one was already screwed in once, thus the hole looks larger). Also visible are six large holes in the frame in two sets of three (which will hold the zither pins from the inside) and, above each of them (actually below them in the image; one is indicated with the blue arrow) is a small hole through which will pass a snare string (i broke and lost drill bit in the string hole rightmost in the picture, thus a secondary hole had to be drilled). Leading from the exit of these snare string holes is a groove where the string will lie (as demonstrated by the yellow line.) The string passes along the inside face of the tapa, through the groove, into the string hole, and finally wraps around the zither pin on the inside-face of the hickory frame. On the other side of each string, it passes through a similar groove and through another small hole; it is simply knotted on the other side of the hole to hold the string. The grooves are cut to both prevent the string from pressing or bulging the tapa (which could also affect the seal) and so that the string is not unduly stressed as it is tensioned or released. It may be a good idea to grade the entrances to the string hole so there isn't such a sharp edge for it to pass over. I have broken one string so far in my snare tweaking, and it was at this edge. Werner wrote in to say that he used a temporary small helper board screwed into the frame to act as a "pretend tapa". He then used blocks to hold the strings against this temporary board. Once those blocks were permanently installed, with the strings passing over them, he removed the temporary board and installed the tapa, which in turn had a nice close fit with the strings.

There are many, many variables in the instrument that affect whether or not the snare works well, not to mention a wide variety of opinions as to what a good snare sounds like, so it's hard to say what kind is best.

Standard zither pins (a.k.a. "tuning pins") are available online or, better, from your local friendly music store. The proper way to use them is apparently to drill the hole and then hammer them most of the way in (screwing them in can apparently cause them not to hold their tune as well over time.) It's probably not crucial in this application since the snares will never be at particularly high tensions. Ocaña describes the tension as just enough to hold them against the face to cause a rattle. [read on, below...]

 
Ocaña recommends a small piece of tape along the middle of the snare to help ensure contact with the face. This didn't help me. Perhaps my tapa doesn't resonate enough after a strike, but there didn't seem to be enough leftover energy to drive a snare that required driving. Thus i changed over to a "rattle" system: the rattles get their energy from the initial strike, and the mass of the rattles (coupled with the bounce of the snare string which was repurposed to mount and tension the rattles against the face) allows that energy to continue sounding after the strike. It worked well (after a lot of time spent trying different shapes and sizes and careful tensioning of the strings to get just the right rattle without lingering noise, etc.) The wire used is 12-gauge copper grounding wire from some extra electrical cable (just what was around, and it seemed massive enough). The finer wires (from old twist ties) are just there to hold the rattles in the optimum locations.
 

The rattle setup was a good start: an edgy, barky snare, but the rattles are, well, rattly, and the snare sound was still on the short side and lacking in higher-frequency shimmer. I took old "E" steel guitar strings (.52 or .54 inch diameter, not sure which it was), carefully unwound the wrapping from the core, and gradually made 10 5-inch long pieces that i joined with some hammered copper 12-gauge wire and electrical solder to form a somewhat fancier custom snare that went in the other corner (the strings were slackened and just pulled out of the way). Two zither pins were used to mount the snare assembly: the top pin could be used with a string tied to the strategic bend in the wire (near where the actual snares connect) as a tensioner of the snare, but it didn't seem necessary, and is not done in this picture. (The old classical guitar string snares with some rattles are still hanging around loose in the picture, they are not contributing to the sound.) A whole lot of time was spent straightening and tweaking with the very finest degree of accuracy the lie of these snares so that they sounded but did not rattle excessively, etc. The combination of the two snare systems sounded nice. (Note that the snare tweaking was done after construction was finished, since you need to test it with the real instrument, but it's included here out of order.)

However, the best snare system, in my humble opinion, is to purchase a snare drum snare, clip off one end of it (in so doing, you probably want to shorten it to an appropriate length, as they are quite long), and then figure a way to mount it in your cajon. This is what i have done, and it's my favorite system by far. Perhaps it's not a traditional cajon sound, but it's what i was looking for. I have mounted it on the same copper wire which i use to tension, position, and otherwise adjust the lay of the snares against the tapa. This alignment is crucial, and tricky, and requires tweaking, (and some re-tweaking, especially while traveling with the cajon). Perhaps there is a nifty way to have it lay correctly and never fall out of alignment. I seek this method, but have not found it yet. In the mean time, it's like tuning your guitar: a nice moment to get in touch with your instrument before playing. :-) Pictures of this system are forthcoming; it's essentially the same as my "home-made" snare described above, but a lot more effective. If there is too much tension towards the tapa, or too steep an angle, the snare wires curve up to the tapa and then continue bending and "reflect" off the tapa face. If the tension against the tapa is too weak, or angle is too slight, the wires won't make good contact. Remember to adjust this while the tapa is leaning back (if you play with a backwards lean).

There are, of course, many other snare designs for the cajon, (see the other links section, as well as the readers respond section.) Some use snares all the way across the center of the face, which i would expect to reduce the separation of the kick and snare sounds. Many cajones (such as those from Meinl) allow the snare to be disengaged completely, to allow a more hollow, ringing high sound. I didn't bother, given my personal intentions for the instrument.

In the further notes (english translation, without images), Ocaña says: "I hope ... that percussionists would restring their cajones, just as guitarists change strings on their guitars, to get their own, personal sound."

 


Last Updated on Thursday, April 08 2010 16:01
 

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Comments (16)
16 Tuesday, September 07 2010 10:41
Celeste
Thank you for all the info ad the pictures. I been looking around to see how a cajon is made and this page has helped me a lot. Great work.
15 Friday, September 03 2010 10:51
mgmt
@Job:

Re: wood, see page 3, called, cleverly, "Wood and Frame": http://caseyconnor.org/jl/cajon?start=2 -- As far as species of wood are concerned, I doubt it makes much difference, since we're talking about laminate plywood here.

Re: Ocana, see the intro page, "Germán Ocaña".
14 Friday, September 03 2010 01:18
Job van Dieten
thank you for the advice. i have one more question. are there certain types of wood trhat are more preferable or better-sounding than others. And may i ask who/what Ocana is, i have to acredit this in my bibliography.
...
13 Wednesday, August 11 2010 17:25
mgmt
> what is the thickness for the tapa? im trying to build this cajon drum but im having problems making the snare thing.

Hi -

For the tapa, see page 3, called, cleverly, "wood and frame": http://caseyconnor.org/jl/cajon?start=2

For the snares, see page 7, called, cleverly, "snares": http://caseyconnor.org/jl/cajon?start=6

Good luck,
-Casey
12 Wednesday, August 11 2010 17:13
joe
what is the thickness for the tapa? im trying to build this cajon drum but im having problems making the snare thing.
11 Wednesday, July 28 2010 10:34
mgmt
Hi -

@Job - see http://caseyconnor.org/jl/cajon?start=3 for info about the hole size issues. The size doesn't seem to matter so much, in my experience. The function of the hole is to "let the bass out", in a simple sense; the cajon "kick" sound is making a "thud" wavefront. Without the hole, the thud hangs out inside the box and doesn't come across as loudly. My personal conviction (as explained at that link) is that the hole isn't part of a "Helmholtz" model, where it "tunes" an air spring, so much as it just prevents the air pressure of the internal space from preventing the tapa from moving and allows the thud wavefront to escape. If the tapa vibrated like a traditional drum head membrane, then the hole might be relevant, as when playing a djembe you can insert or remove a fist in the hole to change the pitch of the drum.

Gluing/nailing: see http://caseyconnor.org/jl/cajon?start=4 -- nailing or screwing into the edge of standard laminate plywood doesn't really work, so you basically need to glue. Ocana also recommends this for the sake of a good air seal via the glue. The exception, sometimes, is the tapa, which you screw into the frame (the frame is in turn glued to the inside of the plywood). Some people also glue the tapa, but i prefer to leave mine removable.

@Richard - Yeah, generally the back panel is the same as the sides, with 12mm or thicker plywood (glued all around). It's important that the cajon be sturdy/rigid. Regarding the snares, see http://caseyconnor.org/jl/cajon?start=6 ... I agree that the string-snares are not satisfying. There are a number of other ideas on that page, as well as links.

Glad the site is helpful,
-Casey
10 Wednesday, July 28 2010 00:41
Job van Dieten
Is it better to glue or nail the cajon together? And why?
9 Wednesday, July 28 2010 00:37
Job van Dieten
I am designing and creating a cajon for a school project neccesarry to finish the school and get my diploma. what is the relation between the size of the cajon and the hole? is the function of the hole to amplify the sound or to add an other sound function?
8 Thursday, July 15 2010 08:32
Richard Cowling
I built a Cajon 3 weeks ago, using plywood I had around. 12mm for sides, top and bottom, 3.6 mm for tapa and back panel, but the back panel was doubled up. really just a trial and will buy some better quality faced ply one day. I took some ideas from this site so thank you: I though I would respond with what I discovered.

My original design borrowed your first snare idea, but across one corner only thinking that I could have a 'slap + snare' corner plus a 'slap only' corner. The snares were not very successful: if given a lot of tension they produced a distracting sort of hum. Now I have them slack and with a few loose wires wrapped around which is OK played lightly but I am working on alternatives and will post here if I have a breakthrough.

I did find that there was a nasty resonance from the back panel even though it was well screwed on, and cured that by using frameseal (the stuff that goes around window frames) applied from the inside (with the Tapa removed). I also glued a chunk of MDF to the inside of the back panel to deaden it. The bass seemed more solid after that.

Just for fun, we put an ordinary cheap PC mic inside it and played it through a computer sound card: if you want to hear that, and see the cajon, go to youtube.com/expertanswers.

Even without a microphone I am amazed at the range of sounds and dynamics you can extract from what is just a box.
7 Wednesday, May 19 2010 19:56
Zack
Nate, i would like to use the same technique you used if you say that it is a better design. Let me know! Thanks
6 Monday, May 17 2010 18:15
CaseyC
Thanks David - please do report back if you do this experiment. My impression is that the helmholtz model doesn't apply very well; i originally kept the hole cut-out from my cajon with the idea that i would incorporate it as a "slide" over the hole, allowing me to vary the effective hole size and thus the kick pitch. In practice, it made no difference in the pitch (like, at all). In other words, i'm not sure there is really any resonance or vibration happening with the tapa; it seems like it is more of a "thud" wavefront. Perhaps with tapas of other sorts this would be different. Perhaps a tube would have a more dramatic influence. I'm curious too, so i look forward to anything you come up with. Thanks!
5 Monday, May 17 2010 13:56
David Hancock
I was wondering if it wouldn't make more sense to do something with the hole similar to what someone would do when designing a speaker and tune the cajon with a port tube. This would make it more of a Helmholtz resonator. The air inside the port tube would resonate and provide a boost in low end frequency depending on the length and diameter of the port. For instance, if the interior volume of the cajon is roughly 1.9 cu. ft. then a 3" inside diameter port with a length of 8.5" would have a tuning frequency of 30 Hz. There would be a 12 decibel per octave roll off below that frequency. At those frequencies it would not matter where the port hole was located as the wavelengths are quite long at those frequencies. I do plan on building one to experiment with this summer. I will be sure to keep you informed of my progress.
4 Tuesday, April 20 2010 00:55
Dietz
I would be interested in more exact instructions Nate
Thanks
3 Monday, March 22 2010 16:02
mgmt
Sorry, had an issue with the commenting system (fixed now). Here are two comments in response to "instead of using guitar stirngs or a snare":

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I am thinking about building my own canjon and your experience will be very helpful I think! Can't you create a blog or something like that and share your experience? I'm sure there is many people that will appreciate!
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Yeah same here!
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-Casey
2 Sunday, February 07 2010 11:14
Gervacio Garcia
I was recently introduced to this instrument by a friend from my church, I decided to build a cajon based on the dimensions and features from the one we have at church and from the information you have posted.
Like i said am not a pro or anything else but love the sound of this instrument.
The one i built is 18 inches tall by 12 inches wide. i did not install any type of resonating devices in it, just pure sound from what the tapa (face) would make.
I use it for the first time today at church, like i said am not a pro, but i got good results.
Thank you for all the vital information you have share with everybody else.

Thanks
1 Thursday, January 28 2010 05:13
nate
a different way of making your own cajon is too use small pieces of bamboo or just a bunch of wooden rods they should be a little more than a quarter of the length of your cajon and about the size of a instide of a bic pen(the part that hold the ink), basically you run them up and down which would be perpendicular from the bottom and top of your cajon. So you take your bamboo or wood sticks and line them up all nice on the inside of the front side, after you have them lined you want to glue them at the bottom of the sticks(the side closest to the ground)leave the top unglued so the bamboo has room to reverberate then you take a piece of wood that will connect to the front (basically this piece of wood is used to hold the bamboo in place it is placed parrallel to the floor a little less than half of the way up the bamboo sticks connect that piece to the frame you made that fits the front (where most directions tell you to connect the guitar strings). Another thing to keep in mind is that the front top of your cajon should have some play in it basically you should have screws that can adjust the front to get the snare sound. I WOULD HIGHLY RECOMMEND LOOKING?PLAYING A CAJON AT YOUR LOCAL MUSIC STORE (hopefully you are lucky enough to have a store that carries a cajon or two) Basically i built my first cajon following the instructions above plus a little extra except i used snare wires instead of guitar strings, then i had the pleasure of playing a cajon in dales drums and i examined the build of the ones there. Building my next cajon i had a much better design and got much better results. if you would like more exact instructions let me know i would be happy to help.